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Electroplated Diamond Wire Saw Rope for Precision Metal Cutting
Electroplated diamond wire for cutting large castings, pure iron, pure copper, steel castings and other metal workpieces in demanding industrial applications.
Product Overview
CAHARD electroplated diamond wire is developed for metal cutting applications including large casting structures and a range of metal workpieces. Typical applications include pure iron, pure copper, steel castings and shipwreck cutting. The wire uses Φ11.5 mm electroplated diamond beads, 40 beads/m and rubber + spring fixation.
Product selection and operating parameters should be matched to the metal type, workpiece structure, machine configuration, cooling conditions and actual cutting requirements.
Metal Types & Typical Applications
The key selection question for this product is the metal being cut and the geometry of the workpiece. Typical applications include the following.
Large Casting Structures
Suitable for cutting large casting structures where wire sawing provides flexible access around heavy or bulky workpieces.
Pure Iron & Pure Copper
Applicable to pure iron and pure copper workpieces listed in the product application range.
Metal Workpieces
For metal workpieces where an electroplated diamond wire cutting solution is required.
Shipwreck & Steel-Casting Cutting
Designed for shipwreck and steel-casting cutting applications included in the product application range.
Technical Specifications & Reference Performance
Core Specifications
| Bead Diameter | Φ11.5 mm | Beads / Meter | 40 beads/m |
|---|---|---|---|
| Bead Type | Electroplated | Fixation | Rubber + Spring |
Reference Operating Ranges
| Linear Velocity (m/s) | Cutting Rate (m/h) | Cutting Life (m²/m) |
|---|---|---|
| 22–28 | 0.2–0.5 | 0.5–1 |
| 25–30 | 0.15–0.5 | 0.5–1 |
| 12–15 | 0.5–1 | 0.5–1 |
The three performance sets above are listed under the “Large Casting Structure” cutting category in the available product data. They are not individually assigned to specific metal grades or materials. Final operating parameters should be confirmed according to the actual metal, workpiece structure, machine configuration, cooling conditions and cutting requirements.
Application & Selection Considerations
Metal Type & Grade
Material type and grade are key inputs for selecting a suitable wire configuration and operating range.
Workpiece Size & Geometry
Workpiece dimensions, cross-section and geometry should be considered when confirming the cutting setup and operating parameters.
Machine & Operating Conditions
Machine power, linear velocity, cooling conditions and the required cutting result should be considered together when confirming operating parameters.
Wire sawing is suitable for cutting applications involving large or complex workpiece geometries.
Tell Us About Your Metal Cutting Project
Metal grade, workpiece geometry, machine configuration and cutting conditions all affect wire selection and operating parameters. To help CAHARD evaluate the application and recommend a suitable configuration, please provide the following information when possible.
Information for Product Selection & Quotation
- Metal type or material grade
- Workpiece type or structure
- Workpiece dimensions
- Cutting thickness or cross-section
- Whether the workpiece is solid, hollow or irregular
- Wire saw machine model and power
- Current cutting method, if applicable
- Cooling and water conditions
- Current linear velocity, cutting rate and wire life, if already using diamond wire
- Required wire length
- Estimated purchasing quantity
Based on the metal type, workpiece structure, machine and cutting conditions, CAHARD can help evaluate the application and recommend a suitable electroplated wire configuration.
