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Electroplated Diamond Wire Saw Rope for Precision Metal Cutting
Electroplated Diamond Wire Saw Rope Overview
CAHARD electroplated diamond wire saw rope is designed for industrial metal-cutting applications, particularly large casting structures and selected metal workpieces. Typical applications include steel castings, pure iron, pure copper, and shipwreck cutting.
The wire features Φ11.5 mm electroplated diamond beads, 40 beads per meter, and rubber + spring fixation. Final operating parameters should be selected according to the metal type, workpiece structure, machine configuration, and actual cutting conditions.
Electroplated Diamond Wire Saw Rope Technical Specifications
Core Specifications
| Specification | Value |
|---|---|
| Bead Diameter | Φ11.5 mm |
| Beads / Meter | 40 beads/m |
| Bead Type | Electroplated |
| Fixation | Rubber + Spring |
| Primary Cutting Object | Large Casting Structure |
Reference Operating Ranges
| Reference Range | Linear Speed | Cutting Rate | Wire Life |
|---|---|---|---|
| Range 1 | 22–28 m/s | 0.2–0.5 m/h | 0.5–1 m²/m |
| Range 2 | 25–30 m/s | 0.15–0.5 m/h | 0.5–1 m²/m |
| Range 3 | 12–15 m/s | 0.5–1 m/h | 0.5–1 m²/m |
Note: The three operating ranges above apply to large casting structure cutting and are not assigned to specific metal grades. Final parameters should be confirmed based on the actual workpiece and cutting conditions.
Electroplated Diamond Wire Saw Rope Applications
CAHARD electroplated diamond wire saw rope is suitable for industrial metal-cutting applications involving large castings and selected metal workpieces.
Large Casting Cutting
Designed for cutting large casting structures with electroplated diamond wire.
Steel Casting Cutting
Suitable for cutting steel castings and steel-cast components.
Pure Iron Workpiece Cutting
Suitable for cutting pure iron workpieces.
Pure Copper Workpiece Cutting
Suitable for cutting pure copper workpieces.
Shipwreck Cutting
Suitable for shipwreck cutting applications.
Electroplated Diamond Wire Saw Rope Features
Electroplated Diamond Bead Construction
Uses Φ11.5 mm electroplated diamond beads for metal-cutting applications.
40 Beads per Meter
The wire is configured with 40 diamond beads per meter.
Rubber + Spring Fixation
The wire uses rubber + spring fixation throughout its construction.
Designed for Large Casting Cutting
Designed for large casting structure cutting, with multiple reference operating ranges provided for different cutting conditions.
Tell Us About Your Metal Cutting Project
To help CAHARD evaluate your application and recommend a suitable electroplated diamond wire configuration, please provide the following information when possible:
- Metal type or material grade
- Workpiece type and dimensions
- Cutting thickness or cross-section
- Wire saw machine model and power
- Current cutting method, if applicable
- Current operating parameters, if already using diamond wire
- Required wire length
- Estimated purchasing quantity
CAHARD can recommend a suitable electroplated diamond wire configuration based on your metal type, workpiece structure, machine configuration, and cutting conditions.
